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Lean Six Sigma Quality Transformation Toolkit (LSSQTT)

This provides tools as content in the Lean Six Sigma Transformation Toolkit (LSSQTT), authored and/or updated in 2006-2007. These tools have been under development, and in use in various ways since the early 1980's. It is significant to note that the current tools constitute a merger with work related to lean and six sigma, formerly identified as the Industrial Technologists' Toolkit. The work is also intentionally focused on recent changes approved as the Engineering Technology (ENGT) Quality Systems Concentration curriculum at BGSU, and more recently the Quality Systems online Major (to be launched fall, 2010).

The LSSQTT tools provided are organized in four separate sets of seven tools each, totalling 28 all together. First are tools 1-7, Cultural Foundations; second are the Six Sigma tools, 8-14; third, the Synchronous Lean Six Sigma tools, 15-21; and, fourth, the Service Communication tools, 22-18. Each set of seven tools are provided in a separate table below. Development of the tools has tended to be organized around courses in a cohesive curriculum--a curriculum which has supported increasingly digital, and now fully, online course offerings. The courses and environments which the LSSQTT materials have been used in include industrial and technological organizations where training needs have been met, and a primary audience with students at various levels, from BS through doctoral, and almost always in teams, cross functionally and interdisciplinarily, to encourage, facilitate, and capitalize on various talents.

The LSSQTT tools are transformational in nature, intentionally oriented to change and improvement based on data and documentation in a lean six sigma environment. At the same time, they are based on ISO/QS 9000 standards and documentation systems as key drivers of the toolkits. The current work positions the ISO/QS 9000 documentation and standards as the broader umbrella and base for lean and six sigma. As a total package, the LSSQTT tools help provide a well rounded professional prepared to lead in the quality field, and significantly, to help bring positive change in the workplace--both manufacturing and non-manufacturing. More "overview type information" about the LSSQTT is also provided in an expanded format, below in the last table, along with applications in Excel workbook format.

Applications for all LSSQTT have also recently been substantially reworked to be fully downloadable as excel format, and compatible with DMAIC problem solving and improvement strategies and systems. DMAIC stands for define, measure, analyze, improve and control. Each of the DMAIC rubrics forms the basis for an entire set of worksheets, as a workbook, in Excel. It is suggested that this has substantially enhanced the tools and their understanding, and your feedback is welcomed and encouraged. Please note that multiple sets of these DMAIC continuous applications (CA's) are provided in a separate table below (last one, all the way at the bottom), and each has multiple separate tools built into the workbook as a worksheet. All are designed to be used in hands-on projects related to quality improvement in team-based formats or by individuals. Significantly, the CA Excel workbooks in DMAIC format are designed to be compatible with, and reinforcing to, the LSSQTT content.

Power Point slides are referenced in the right hand column of the tables, and these remain under development--not provided at the current time--even though they are shown. The formats used for the standard LSSQTT tools are PDF, requiring adobe software, downloadable at www.adobe.com. If you wish to have a sample of the applications which are actually able to be interacted with (PDF's are not interactive) please email Dr. Sinn at jwsinn@bgnet.bgsu.edu.

Cultural Foundation Tools: Long Form Content (PDF Text Format) Short Form (Slides)

"Team Building, Leadership, Communicating The Project And Change"

Tool 1 Power Point

"Assessing Technological Infrastructure For Innovation"

Tool 2 Power Point

"Planning and Evaluating Change: technology Transfer, Global Development, Core Cultural Values"

Tool 3 Power Point

"Robust Design For New Product Development, Innovation"

Tool 4 Power Point
"Lean, Six Sigma Tools: Assessing Technological Decision Making As The Engineering Economy" Tool 5 Power Point

"ISO And QS 9000 Foundational Infrastructure For Management, Assessment, and Decision Making To Standardize Improvement"

Tool 6 Power Point
"Political Correctness and Ethical Issues: Core Values, Civility and Change" Tool 7 Power Point

 

Six Sigma Tools: Long Form Content (PDF Text Format) Short Form (Slides)

"Statistical Foundations For Data-based Improvement, Lean Six Sigma Solutions"

Tool 8 Power Point

"Attribute Data, The Obvious Starting Point For Lean, Six Sigma, Service"

Tool 9 Power Point

"Variable Data, Comparisons to Attribute Charting For Six Sigma, Lean, Service"

Tool 10 Power Point

"Basic Measurement, Geometric Relationships, Broader Data-based Issues"

Tool 11 Power Point

"Inspection And Measurement As Critical Services For Lean"

Tool 12 Power Point

"Capability, Charts And Quality Characteristics Analysis: Transitioning Six Sigma And Lean"

Tool 13 Power Point

"Advanced SPC, Reduced variation and DOE As An Improvement System"

Tool 14 Power Point

 

Synchronous Lean Sigma Tools: Long Form Content (PDF Text Format) Short Form (Slides)

"Genealogy Of Selected Lean, Six Sigma, Quality Management Systems' Tools"

Tool 15 Power Point

"Supplier Relationships Guiding Launch and Our Synchronous Future"

Tool 16 Power Point

"Standard Operating Procedures (SOP) For Lean And Six Sigma: Infrastructure For Understanding Process"

Tool 17 Power Point

"Launch Data and Documentation For Advanced Quality Planning: Emphasis On Production Qualification" Tool 18 Power Point

"Quality Management Systems For Continuous Improvement"

Tool 19 Power Point

 "Synchronous And JIT Production: Lean, Six Sigma Best Practices"

Tool 20 Power Point

"Total Productive Maintenance, First Line Management For Improvement"

Tool 21 Power Point

 

Service Communication Tools: Long Form Content (PDF Text Format) Short Form (Slides)

"Culture For Service And Change: Communication And Management As Disciplined Opportunities"

Tool 22 Power Point

"Economic Considerations, Cost related Documentation And Quality Relationships"

Tool 23 Power Point

"Ongoing Process Control Plan (OPCP), Foundational Infrastructure For Quality Communication"

Tool 24 Power Point

"Data, Basis For Kaizen, Six Sigma, Quality Systems, Service" Tool 25 Power Point

"Failure Mode And Effects Analysis (FMEA), Quality Function Deployment (QFD), Base For Reliable Quality Communication"

Tool 26 Power Point
"Information Technology, Maintenance And Safety: Pivotal Manufacturing And Non-Manufacturing Services" Tool 27 Power Point
"Global Technological Learning Organization Culture: Human Resource Development Infrastructure" Tool 28 Power Point

 

CA 1-7 DMAIC Excel Worksheet Applications Drafted

CA 1. Define Documentation Systems

2008

CA 2. Measure (Costs) Documentation Systems

2008

CA 3. Analyze (Lean) Documentation Systems

2008
CA 4. Improve (Six Sigma) Documentation Systems 2008
CA 5. Control Documentation Systems 2008
CA 6. Production Part Approval Process (PPAP) 2008
CA Data Collection Systems 2009